• introduction to system components:
• DCS Architecture And Definitions
• types of control rooms
• types of panels
• types of stations
• Build system hardware :
• CONTROLLER
• Analog Input Module
• Digital Input Module
• Analog Output Module
• Digital Output Module
• Configure phase plate pv,mv:
• How to read transmitter signals
• How to operate valve signals
• Configure PID control:
• Define terms (sp,pv,mv)
• Types of PID actions
• Configure split range control
• Exclusive type
• Progressive type
• Complementary type
• Configure cascade control and modes of operations :
• Automatic mode
• Cascade mode
• PRD mode
• Drawing graphics and animated with linked tags
• Creating logics and to be tested with graphics

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(operation & maintenance)

• Introduction
• scope of facilities management
• Definition of “ Facilities Management“
• Review of Mechanical & Electrical Basics
• Facilities Engineering Systems
• Facility maintenance
• Assets Managements & PPM
• Facility maintenance reports
• Software applications used in FM
• How to deal a client / guest
• Job description of entry level position

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• Low Voltage Products
  • Breakers and switches
  • Motor Protection
  • Electronic Products (Timers ,Relays)
  • Power Factor Components
  • Power Factor Components
• Low Voltage switchgear
  • Type Tested and Tested enclosures
• Short Circuit Calculation And Selectivity Study
• Costing of Low Voltage Panels
  • Specifications of low voltage panels
  • Bus bar sizing and calculation
  • Panel assembling
  • Types Of Panels Like (Distribution Panels , Motor Control Circuit , ATS and Power Factor )
• Design Of Low Voltage Panels
  • Shop drawing of low voltage panels
• Complete Project (Costing and design of Low voltage Panels)

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• Diesel Engine Overview Operation
  • Four stroke diesel engine
  • Fuel cycle brief operation
  • Lubrication cycle brief operation
  • Cooling cycle brief operation
  • Air cycle brief operation

• Synchronous Generators
  • Generator principle operation
  • Generator components
  • Excitation systems
  • Automatic Voltage Regulators (AVR)
  • Digital Voltage Regulators (DVR)

• Generator Staring & control
  • Starting system for diesel engines
  • Diesel Engines Governors
  • Charging alternator

• Generator Protections
  • Mechanical protections
  • Sensors operation and interaction with the controllers
  • Electrical protections
  • ANSI Codes

• Troubleshooting & Fault Finding
  • Troubleshooting Methodology
  • Fault finding for the engine electrical system
  • Fault finding for generator components

• ECM Operation and Wiring Reading
  • ECM operation philosophy.
  • Sensors operation and interaction with ECM.
  • Sensors testing and wiring loop check.
  • output drivers.
  • Wiring diagram reading and troubleshooting.

• Generator Electrical Preventive Maintenance
  • Bearing maintenance
  • Alternator maintenance & Contamination checks.
  • Visual Inspection & Operational Checks
  • Maintenance plan & maintenance check lists

• Diesel Generator Tests
  • Pre-delivery inspection
  • Site acceptance tests
  • Receiving tests

• Synchronizing
  • Parallel Operation Requirements
  • Synchronizing between Generators
  • Load Share
  • Parallel with infinite bus (utility)
  • Back Synch/NO BREAK TRANSFER

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• Solar Energy Fundamentals.
• Components of PV systems
• PV cell types and its technology.
• PV Markets and Applications(street lighting system and solar pumpingsystem)
• Basics of solar electricity: series and parallel connections.
• I-V- characteristic curve of PV System.
• PV orientation and shading.

2nd day :- System Components

• Battery types and its technology.
• Inverter types and its technology.
• Charge controller types and its technology.
• PV System types: -off Grid system, ON Grid system, and Hybrid System.

3rd day:- System Design

• Voltage drop calculations
• Wire sizing
• System protection: (surge Aerostar-circuit breaker- switches-mc4 connectors)
• Two-way relay meter
• On-grid system design
• Off grid system design

4th day: Training day

• Case study
• Practical installation

5th day :- Introduction to Solar thermal system

• Irradiation and Irradiance
• Geometry of solar elevation
• Shading
• Solar Hot Water Thermal System
• Types of hot water solar systems

6th day :- Solar thermal system Components

• Solar thermal energy collectors and It’s Types
• Collector performance indices
• Storage tank
• Pumps
• Expansion tank
• Controls
• Solar station
• Piping , valves , and pipe insulation
• Heat transfer fluid
• Heat exchangers
• Back-up/supplemental heater
• Solar thermal system different Configurations

7th day :- System Design 1 (consumption, collector & store sizing)

• Solar efficiency vs. Solar fraction
• collector optimum orientation and inclination
• Geometry of collector distance
• Estimating consumption
• Collector area
• store volume

8th day :- System Design 2 (Detailed system design)

• Collector selection, array configuration and connection.
• system flow rate & pressure losses calculations
• Network Piping sizing ,and selection.
• Pump Sizing ,and selection.
• Heat Exchanger sizing ,and selection.
• System Safety components sizing ,and selection.
• System volume and pressure calculation.
• Expansion Vessel sizing ,and selection.
• Case study.

9th day :- Design system in Computer Program

• PV Syst. Program
• TRNSYS
• AutoCAD

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Part 1:

• Introduction, Paperwork and Pre-Test
• Power system elements Overview:
  • Generators
  • Transformers
  • Transmission lines
  • Substations
  • Distribution
  • Bus Bars
• power system faults:
  • Fault Causes
  • Fault Effects
  • Fault Types
• Circuit Breakers:
  • Circuit Breaker Functions
  • Ratings
  • Principles of Arc Interruption
  • Circuit breaker failure
• Instrument transformers:
  • Basic Idea of Instrument Transformer
  • Current Transformer
  • Measuring And Protection Cores
  • Open Circuit Current Transformer
  • Voltage Transformer
• Basic Objectives of System Protection:
  • Reliability
  • Selectivity
  • Speed
  • Simplicity
  • Economics
• types of protection relays structure:
  • Electromechanical relays
  • Static relays
  • Digital relays
  • Multifunction digital relays
• Types of protections:
  • Over Current Protection
  • Earth Fault protection
  • Distance protection
  • Directional protection
  • Differential protection
  • Restricted Earth Fault protection
  • Mechanical Protection
  • others
  • short circuit calculations
• use easy power software for calculations

Prat 2:

• Power system elements protection:
  • Generators
  • Transformers
  • Transmission lines
  • Motors
  • Distribution and low voltage
  • Bus Bars
• Instrument transformers selection:
  • CT selection and problems
  • VT types
  • CT and VT various connections
  • Testing CT and VT
• Protection relays settings:
  • Over current relay settings
  • Earth fault relay settings
  • Distance relay settings
  • Differential relay settings
  • Over/under voltage relay settings
  • Others
• Protection relays testing BY OMICRON.
  • Secondary injection tests
• Maintenance of Protection relays
• Use easy power software to calculate short circuit current at any point in power system.
• Use easy power software for protective relays coordination in a certain power system and utility.

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(Smart , Electronic and Pneumatic )

(Operation , Installation  , Calibration , and Configuration )

        Definitions of Process Measuring and Control Instrumentation

• Process Control Loop
• Process Field Transmitter
• Calibration Electronic Transmitter
• Smart Transmitter
• MANUAL AND AUTOMATIC CONTROL..
• -Compressor Lube and seal Oil  Instrumentation
• Industrial Temperature Measurement
• Thermocouples ( TC) – Types – Color codes – Application
• Thermocouple Installation and Testing
• Thermocouple Temperature Transmitter and calibration
• Thermocouple Reference Tables
• Temperature signal converter TC ,   4 : 20 mA   ,  0:20 mA  0: 10 VDC
• Resistance Temperature Detector ( RTD ) .
• Temperature Transmitters RTD (Pt100) and Calibration.
• RTD (Pt100) Reference Tables.
• Temperature Calibrator.
• Testing Temperature Switch.
• Ordering Thermocouples , RTD and Temperature Transmitters.
• Infrared Temperature Measurement Devices.
• Pressure measurement
• Pressure Gauge Manometers.
• Calibration of Pressure Gauges.
• Pressure Transmitters and Applications.
• Pressure Transmitter Calibration Procedure.
• Configuration of smart pressure transmitters.
• Process Pressure Switches .
• Calibrating Pressure Switch.
• Level Measurement
• Level gauges – Magnetic Level Gauges
• Displacer transmitters
• Hydrostatic level measurement
• Smart Differential Pressure Transmitter
• Open Tank Level Calculation
• Closed Tank Level Calculation (Wet Leg)
• Interface Level Measurement
• Ultrasonic Level Measurement
• Ultrasonic Level Transmitter
• PROGRAMMING Ultrasonic Level Transmitter
• Radar Level Transmitter
• Pump control using relays of Radar Level Transmitter
• Level switches
• Flow Measurements
• Orifice plate flowmeters
• Differential Pressure transmitters for Flow metering
• Mass Flow Meters .
• Magnetic Flow Meters
• Ultrasonic flowmeters
• Ultrasonic Clamp-on flowmeters
• Ultrasonic flowmeter system for custody transfer of Oil products
• ph analyzer calibration

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• Practice safe working methods on electrical systems
• Understand the relevant regulative requirements
• Demonstrate an understanding of electrical principles and units
• Identify a wide range of electrical equipment & devices and understand their principles of operation / connections
• Understand the principles of earthing / protection and associated protective devices
• Demonstrate an understanding of electrical systems, switchgear and circuit types
• Diagnose basic faults and recognize their associated symptoms
• Work with a range of cable types and carry out correct terminations and connections
• Recognize the most common industrial motor types and understand their operation, connections and maintenance requirements
• Use electrical test equipment effectively and carry out testing of a range of motors, solenoids, cables, etc. (using insulation, continuity, tong testers, etc.)
• Identify motor and power circuit faults
• Use circuit diagrams as an aid to maintenance
• Access electrical enclosures and replace fuses, reset overloads etc
• Perform electrical isolation, testing for dead, etc on a wide range of devices and circuits safely.

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Course Objectives

• To gain knowledge about power stations.
• To be aware of concepts, basics and principles used to generate the electrical power.
• To be aware of the main components of the power stations and how it works.

Course Contents

1.Introduction

• Introduction to network grid
• Types of power stations
• Power stations description
• Combined cycle introduction

2.Gas Turbine

• Gas turbine introduction
• Gas turbine components
• Air compressor
• Combustion chamber
• Turbine
• Auxiliaries

3.Heat Recovery Steam Generator (HRSG)

• The main concept of water steam cycle
• HRSG components
• Drums
• Pumps

4.Steam Turbine

• Steam turbine introduction
• Steam turbine components and how it works

5.Generators

6.Transformers

7.P&ID Legend and how to read the pipes and instrumentations diagrams

8.Lock Out Tag Out (LOTO) principles

Who should attend?

• Engineers who work in power stations
• Junior engineers who will start to work in combined cycle power stations
• Engineers who interest to know about power stations
• Master’s degree students who study Gas Turbine, Steam Turbine and combined cycle power stations
• Engineering students who prepare research about power stations
• Technicians who work in power stations (especially foreign technicians who work outside Egypt)

Course Duration

• 6 days, 4 hrs. for each lecture

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