(operation & maintenance)

• Introduction
• scope of facilities management
• Definition of “ Facilities Management“
• Review of Mechanical & Electrical Basics
• Facilities Engineering Systems
• Facility maintenance
• Assets Managements & PPM
• Facility maintenance reports
• Software applications used in FM
• How to deal a client / guest
• Job description of entry level position

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1- PUMPS
2- COMPRESSORS
3- TURBINES
4- Overview of supporting Systems for Rotating Equipment:

(Bearings -Shaft Coupling- Shaft Alignment- Lubrication Systems)

1-PUMPS

• Introduction To Fluid Mechanics, Hydraulic principals and basis.
•  Pumps theory, design, constructions, classifications and types.
•  Pump fundamentals and performance characteristics: (curves, capacity,
  head, power, NPSH, etc.)
•  How to select the suitable pump for certain application.
•  How to operate the pump properly: (pump procedures for startup,
  shutdown, normal operation, commissioning, emergency,… etc.)
•  Pump Troubleshooting and Maintenance.
• Pump Capacity and Efficiency.
• pump failure modes, condition monitoring, analysis and diagnostics.
• Pump codes and standards.
• Pump calculations.
  • Case studies and advanced topics.

2-COMPRESSORS

• Compressor basics, laws and fundamentals.
• Compressor Types and Applications.
• Compressor design overview, components, configurations and
  classifications.
• Compressor Operation, Performance and Characteristics.
• Compressor cycles and accessories.
• Compressors capacity control.
• Compressors analysis and condition monitoring.
• Compressors troubleshooting, diagnostics and maintenance.
• Compressors selection and sizing
• Compressors standards & codes.
• Review of hazards and risk analysis methods, like HAZOP studies.

3-TURBINES
• Turbine general overview.

• Review of gas dynamics, laws and fundamentals.
• Turbine history and theory.
• Turbine types and design.
• Turbine Operation Principles.
• Turbine Description, Components.
•  Gas Turbine Auxiliary Systems.
•  Gas Turbine Control System.
• Gas turbine advantages and disadvantages.
• Gas Turbine Performance Curves.
• Gas Turbine Capacity, Efficiency and Characteristics.
• Gas Turbine Troubleshooting, diagnostics and maintenance.
• Gas turbines malfunction and failure analysis.

4-Overview of supporting Systems for Rotating Equipment

A- Bearings

Bearing Types and Applications

B- Shaft Couplings

Coupling Types

Power Transmission Concepts

C- Shaft Alignment

Importance of Alignment

Alignment Methods

Laser Alignment Basics

D- Lubrication Systems

Lubrication Methods

Oil Systems in Rotating Equipment

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IN OUR COURSE WE WILL APPLLY TO A LARGE PROJECT THAT BE ALREADY CONSTRUCTED WITH A LOT OF DETAILS IN IT

WE WILL WORK ON:

1/ HVAC

• DX system
• Air Conditioning System <<< ( Supply & Return – Air Terminal Distribution – manual & automatic duct layout – duct sizing – Duct Insulation – Duct Linning )
• Mechanical Ventilation ( Exhaust & Fresh ) System
• Chilled Water System<<< (Chiller pipes – Hydronic supply – Hydronic return  – modeling pipe work – Chiller Hook Up – AHU Hook Up – FCU Hook Up – Pump Hook Up)
• Primary Pump – Secondary Pump – Expansion Tank – Air Separator )
• Condensate Pipe System

2/ Fire Fightting

• Fire Fighting Systems Types
• Sprinklers Systems – Sprinklers types – Sprinkler Pipe Layouts and Sizing
• ZCV Components
• FHC (Stand Pipe System)
• Fire Extinguishers
• Fire Pump Room ( Main Pump – Diesel Pump – Jockey Pump )

3/ Plumbing ( Water Supply System & Drainage System )

• Plumbing Fixtures
• Domestic cold water
• Domestic hot water
• Generating Pipe Layouts – manual & automatic
• Water heaters
• Valves
• Pumps
• Soil System
• Waste System
• Vent System
• Rain Water System

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Level -1(Essentials & part design) 24 hr

*Pre-requisites:- Computer basics.

– Mechanical Drawing Basics.

*Objective:Using the SolidWorks mechanical design automation software to build parametric models of parts .

*Contents:

• Introducing solidworks.
• SolidWorks Basics and the User Interface.
• Introduction to Sketching.
• Basic Part Modeling.
• Using Visualizing Techniques.
• Selecting Features.
• Patterning
• Revolved Features.
• Shelling and Ribs.
• Using Equations.

SolidWorks Level 2 

*Pre-requisites:- Computer basics.

– Mechanical Drawing Basics.

– Attending Solidwork  Level 1.

*Objective:          –  Using Solidwork to  build parametric models of Assembly , maximize your use of the  assembly  modeling  capabilities  of  Solidwork  mechanical  design  automation  software,  make drawings of Solidwork parts and assemblies and make kinematics simulation and study the velocity and acceleration of each point.

Outline:

1. Advanced Modeling

• SW Tips for faster Modeling
• Design Tables
• SW Tips for Drawing tools
• Sheet Metal encloser design
• Weldments
• SW piping routing
• Intro to CAM

2. Mold Design

• Intro to Surface Modeling
• Mold Concept
• Simple Mold Creation (Core and Cavity)
• Intro to building complete mold set

2. Simulation

• Intro to SW Static Simulation
• Intro to SW Flow Simulation

3. Finalization

• Editing Appearance, Scenes and Decals
• Adding Lights and Cameras

*Target audience: All persons that are required to deal with CAD/CAM and Mechanical designers.

*Course Philosophy:

Training depends mainly on practical application ,once student has Solidwork level2 , he/she will be able to ;

1. Create assemblies
2. Resolve assembly design problems.
3. Create drawings of your parts and assemblies.
4. Customize your drawing sheets.

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Plumbing Course Content

1^st Session:

1-Plumbing Introduction.

2- Fixtures Types.

3-Codes and Regulations.

4-Water Supply System.

a-Cold Water System.

-Water Consumption.

-Pipe Sizing.

2nd Session:

1- Water Supply Systems.

a-Cold Water System.

-Pressure Calculation.

-Pipes Types and Specs. (SDR-PN-DN)

-Pressure Zones.

-Pumps Types and Pump Selection.

-Water Tanks Sizing.

3rd Session:

1- Water Supply System.

b- Hot Water Systems.

-Individual Heating Systems.

-Central Heating Systems.

-Hot Water Calculations.

4th Session:

1- Storm Drainage System.

2- Sewage Drainage Systems.

a-Drainage Fixtures & Traps.

b-Types of Sewage Drainage Systems.

-Single Stack.

-One Pipe System.

-Two Pipe System.

-Sovent.

5th Session:

1-Drainage System Calculations and Pipes Sizing.

2-Drainage Accessories for Special Drainage Applications.

3-Sump Pit, Sand Trap……Etc. Calculations.

6th Session:

1-Swimming Pools.

a- Design.

b-Calculations.

c-Selections.

1-Fountains.

a- Design.

b-Calculations.

c-Selections.

7th Session:

1-Quick Revision.

2-Case Study.

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1- Oxygen (O2)

2- Medical Air (MA)

3- Medical Vacuum (MV)

4- Nitrous Oxide (N2O)

5- Nitrogen (N2)

6- Surgical Air (SA)

7- Carbon Dioxide (CO2)

8- Anaesthetic Gas Scavenging System (AGSS)

9- Entonox (N2O/O2)

10-Heliox (HE/O2)

• Lecture 2
• Medical Gas System Components

1- Medical Gas Outlets (Terminals)

2- Medical Gas Pipes

3- Area Valve Service Unit (AVSU)

4- Medical Gas Cylinders and Manifold

5- Medical Gas Equipment’s

• Estimating flow requirements.

1- Departments, Room types and Number of outlets

2- Provision of terminal units, AVSUs and local alarms

3- Case Study

• Lecture 3
• Estimating flow requirements.

1- Flow rate per outlet (depends on the specific gas and outlet type).

2- Diversity factor (depends on the number and type of outlets).

3- Case Study.

• Medical Gas System Pressure

1- Pressures required for 4 bar gas system

2- Pressures required for Vacuum Pressure gas system

3- Pressures required for 7bar gas system

4- Case Study

• Selecting Equipment.

1- Choosing an Oxygen Supply System.

• Lecture 4
• Selecting Equipment.

1. Choosing an Oxygen Supply System (Primary, Secondary & Third sources).
2. Choosing Medical compressed air systems (Primary, Secondary & Third sources).
3. Choosing Surgical Air Systems (Primary, Secondary & Third sources).
4. Choosing Medical Vacuum Systems.
5. Choosing Anaesthetic Gas Scavenging Disposal Systems.
6. Choosing Nitrous Systems (Primary, Secondary & Third sources).
7. Case Study

• Lecture 5
• Selecting Equipment.

1-Dental Air system

2- Dental Vacuum system

3- Nitrous Oxide/Oxygen Mixtures (ENTONOX  (N2O/O2))

4- Helium/oxygen mixture (HE/O2)

5- Case Study

• Lecture 6
• Pressure Drop Calculation Concept For All Types Of Medical Gas Pipes.
• Medical Gas Pipes Size.
• Area Valve Service Units (AVSUs) .
• Labeling and Material
• Complete Medical Gas System Project Design

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1. Maintenance principles and definitions
2. P-F curve
3. Maintenance bases
4. Maintenance importance and objectives
5. Maintenance history
6. Proactive process
7. Equipment malfunctions
8. Types of maintenance philosophies

Chapter 2: Asset Management

1. Asset definition
2. Asset life cycle
3. CAPEX & OPEX
4. Asset cost control
5. Asset management DPT
6. Inventory management
7. BOM & spare parts

Chapter 3: Maintenance System implementation

1. System principles
2. Maintenance flow
3. Corrective management
4. O management
5. Equipment LOG
6. Daily LOG
7. Preventive management
8. O.P creation
9. Check list management
10. Maintenance plan
11. On-job training
12. Tradeoff Between Repairs and PM
13. Predictive techniques
14. How Speedy Should Repairs Be?
15. CMMS/EAMS
16. Failure management
17. CMMS/EAMS implementation

Chapter 4: Reliability

1. Reliability definitions
2. Reliability calculation
3. Failure pattern
4. Availability definitions
5. Availability calculation
6. MTBF
7. MTTR
8. Failure rate
9. System reliability calculations

Chapter 5: planning and scheduling

1. Planning and scheduling history
2. Planning and scheduling definitions and differences
3. Job priority
4. Planning deliverables
5. Scheduling consideration
6. Backlog
7. Preventive maintenance planning & scheduling – intervals
8. Criticality analysis
9. Criticality matrix

Chapter 6: mechanical element

• Types of drive belts
• Difference between drive belts design and usage
• Belt tension and life time
• Types of pullies
• Belt selection and standards
• Types of belts manufacturing
• Belts malfunctions

1. Chain Drive

• Sprocket
• Chain
• Roller Chain Layout and classification
• Chain clearances malfunctions

2. Gears

• Classification of gears
• hypoid gear vs spiral bevel gear
• Gear functions
• Gear mates
• Enclosed Gear Drives
• Gear train types
• Gear train types calculations
• Gear lubricant
• Gear maintenance
• Gear fixation
• Gear materials
• Gear failure

3. CAMs & CAM followers

• Types of cams
• Types of cam followers
• Followers displacement diagram
• Cam failures

4. Shafts

• Types of shafts
• Shaft materials
• Shaft fixations
• Shaft malfunctions
• Spline shafts
• Shaft Alignment (coupling Alignment)

5. Couplings

• Types of couplings
• Couplings design
• Couplings selection
• Coupling failures mechanisms

6. Bolts, screws, nuts and washers
7. Threading tools

• Bolts selection and threading malfunction solving (practical)

8. Keys, Pins, Cotters and circlips

Chapter7: Measuring

1. Vernier caliper (mm – inch)
2. Thread Measuring
3. Tap chart

Chapter8: Oiling and lubrication

1. Lubrication principle
2. Surface roughness
3. Viscosity
4. function of lubricants
5. Types of lubricants
6. Selection of lubricants
7. Methods of oil lubrication
8. Methods of grease lubrication
9. Grease lubrication equipment
10. Lubricants-Handling, Storing & Dispensing
11. Gear and bearing lubrication
12. Protective Devices
13. Lubrication Fittings
14. Related Safety, Care and Maintenance
15. Difference between oiling and lubrications

Chapter9: sealing and packing

1. Sealing principles
2. Oil seal
3. Mechanical seal
4. Packing
5. O- Ring
6. Valve sealing
7. Gearbox sealing

Chapter10: Bearing technology

1. Stresses definition
2. Tensile strength principles
3. Mechanical properties of materials
4. Stress and strain diagram
5. Mechanical loads
6. Stress concentration
7. History of bearings
8. Bearing fundamentals
9. Bearing applications
10. Tolerances
11. Bearing seats and alignment
12. Operating temperature
13. Classification of bearings
14. Bearing component
15. Journal bearings types
16. Anti-friction bearing types
17. Tapered bearing
18. Ball bearing
19. Self-aligning ball bearing
20. Linear ball bearing
21. Sliding bearing
22. Spherical bearing
23. Needle bearing
24. Ball joint bearing (male &female)
25. Cylindrical bearing
26. Thrust bearing
27. HUB bearing
28. Bearing assembly and remove
29. Related Safety, Care and Maintenance
30. Bearing cleaning
31. Oiling and lubrication principles
32. Bearing lubrication
33. Bearing maintenance
34. Machine vibration
35. Bearing spectrum
36. Misalignment spectrum
37. Run out spectrum
38. Bearing assembly and remove and manufacturing

Bearing selection and measuring using SKF and FAG catalogue (practical)

Chapter11: Maintenance Tooling and workshop orientation

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Inventor Level1 2012
Outlines:
-Inventor interface
-Creating 2D sketches
-Constraining and dimensioning sketches
-Generating 3D parts from sketches
-Part modeling, adding and editing 3D features
-Work Features
-Model geometry and model display manipulation
-Resolving feature failures
-Feature duplication techniques
-Establishing and working with model relationships
-Placing and constraining parts in assemblies
-Creating parts and features in assemblies
Creating and annotating drawings and views
Inventor Level 2 2012
Outlines:
-Advanced Modeling.
-Advanced Assembly.
-Applying motion to existing assembly constraints using Drive Constraints.
-Introduction of the Top-Down Design technique.
-Creating Positional Representations of an assembly.
-Using the Design Accelerator.
-Using pattern, mirror, and copy techniques.
-Link system parameters and custom parameters to an external spreadsheet le.
-Stress analysis

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Table of contents
Chapter # 1 
1- Course Introduction
2- Objectives
Chapter # 2

• Fluids power mechanics
• Introduction
• Definitions and units
• Properties of fluids
• Fluid lows and equations

Chapter # 3

• Hydraulics
• Introduction
• Advantage & disadvantage of using hydraulics
• Fundamental principles
• Hydraulic principles
• Hydraulic components
  • Hydraulic Pumps
    • Gear Pumps
    • Vane Pumps
    • Piston Pumps
  • Hydraulic control valves
    • Direction control valves
    • Flow control valves
    • Pressure control valves
  • Hydraulic actuators
    • Liner actuators
    • Rotary actuators
  • Accumulators
  • Filters & Strainers
  • Oil seals & O-rings
  • Heat exchanger
  • Reservoirs
  • Conductors
• Hydraulic circuits and schematic
  • Hydraulic symbols
  • Open loop circuits
  • Closed loop circuits
  • Meter in circuits
  • Meter out circuits
  • Bleed off circuits
  • High low  circuits
• Inspection of hydraulic components
• Maintenance & trouble shooting of hydraulic circuits and components
• Training for actual hydraulic circuits (basic and advanced)

Chapter # 4

• Pneumatic
• Basic principles of pneumatic system
• Difference between hydraulic and pneumatic circuits and components

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1. Introduction to HVAC systems and course overview
– Refrigeration cycle explained
– Psychrometric chart fundamentals and design applications

2. Manual Heat Load Calculations
– Step-by-step methodology
– Hands-on application on residential buildings

3. HAP Software Training
– Detailed walkthrough
– Project setup and input parameters

4. Practical Project Using HAP
– Commercial building case study
– Load results analysis and validation

5. DX Systems
– Types and technical features
– Design application for a restaurant and office building

6. Air Outlets
– Selection and sizing techniques
– Real-world application using project layout

7. Duct Design and Fabrication
– Full design criteria and accessories
– Implementation using AutoCAD

8. Chilled Water Systems
– Chiller types, pumps, AHUs, cooling towers
– 20-storey hotel case study

9. Mechanical Ventilation
– Exhaust systems for bathrooms and kitchens
– Static pressure calculation and design network

10. Safety Systems in Buildings
– Smoke management and staircase pressurization
– Final project presentations and performance evaluations

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